Packaging is increasingly gaining importance in marketing
end-products. Its importance can be guaged by the fact that it features
prominently along with Product, Price, Promotion, Place: the other
four 'P's required for the success of a product. With mini supermarkets
and departmental stores mushrooming everywhere, for enhancing convenience
to the Indian society, a packaging which projects and protects
a product has gained immense popularity. A product packed in a glass-like
transparent plastic film certainly improves its chances for increased
acceptance and sales.
Shrink wrapping or packaging which adheres tightly over the contours
of a product, irrespective of its shape, is a well known application
developed in the economically advanced countries.Shrink wrapping can
easily be divided into two basic categories:-
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Collation film or thin shrink film |
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Industrial or Heavy duty thick shrink film |
Thin shrink film is essentially used for consumer products,
which are directly marketed to the public, through supermarkets, mini
supermarkets or departmental stores. It can consist of packing for
a single unit or multiple units.
Heavy duty shrink film is designed to pack industrial items
or produce, which are essentially marketed to industries rather than
direct consumers.
These two products differ in some critical requirements of the basic
film properties.
Thin film - should have an excellent clarity to achieve the
desired aesthetics and image of a product.
Heavy duty industrial shrink film requires an excellent impact strength
and other mechanical properties to protect products in transportation.
Clarity is not considered to be essential.
Polymers suitable for thin film are essentially required to
provide excellent clarity. PVC in comparison to PE has better clarity
and is therfore more suitable for such applications. On the other
hand, PE films provide excellent impact strength and hence are more
suitable for heavy duty shrink film applications. Recently, several
polyolefinic film compositions with excellent clarity have been developed,
which could replace PVC in the thin shrink film segment.
The basic principle of shrink wrapping of plastic films revolves around
the fact that all polymer molecules relax after being stressed. The
polymers which have a low relaxation behaviour would trend
to shrink better compared to those which relax very quickly. In general,
amorphous polymers such as PVC, shrink very easily.On the other hand,
crystalline polymers like HDPE or PP shrink slowly or shrink less.
Among Polyolefins, LDPE, having the least crystallinity, is more suited
for shrink film application. Besides, LDPE being very flexible, provides
the desired impact / toughness for heavy duty shrink film.
Shrink film requires an application of heat during packing
process to relax molecules and thereby induce shrinkability. An application
of heat can be made by manual, semi automatic and fully automatic
equipments, essentially depending upon the size and complexity of
product packaging and speed of conversion. A simplest mode of heating
can be attained by the use of Heat guns, similar to dryers used to
dry hair. These are very economical and can be used for packing of
articles at a lower conversion rate. Indeed, to achieve higher productivity
and reduce labour costs, semi automatic or fully automatic shrink
tunnels or chambers are required. For heavy duty shrink film, which
is used for packing of industrial products, sophisticated shrink tunnels
equipments are essential.
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