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Is PVC losing out to Polyolefins in the wire and cable industry?
 

PVC has a very significant share, almost 65% of the total plastics in the elastomeric wire and cable industry. Major consumption is in the power sector, where PVC, on account of its excellent mechanical properties, is the most cost effective solution. Developed regions like North America and Western Europe also have a very significant PVC dominance in this sector. A recent market research report on the wire and cable industry in Western Europe indicates that of the 1 million tons of polymers used in 2002 :
PVC has almost 62% share, Polyethylenes have 31% share, all the remaining polymers have only 7% share. According to this report, the wire and cable industry is divided in 3 major segments :

APPLICATION
%
Power
Low Voltage
Medium Voltage
High Voltage

50
11
3

64
Telecom
25
Others
11
Total
100

While telecom sector predominantly uses Polyethylene cables, the power cables, particularly in the lower voltage sector, continue to be dominated by PVC. Cross-linked PE cables are increasingly being used for medium and high voltage cables; Conventional cross linked PE along with Silane cross linked systems comprise almost 12-13% of the polymer requirement. Another area where PE cables are growing at a faster pace, is Low Smoke & Flame Zero Halogen cables for power supply in pubic places, where newer standards exert a demand on these types of cables as against PVC flame retardant cables.

The shift in fiber optic cables from the old jelly filled cables in the telecom sector has increased the requirement of MDPE/HDPE in place of LDPE. There is also a shift from LDPE to LLDPE due to cost constraints of LDPE. The newer LLDPE grades perform better in the wire and cable sector compared to the conventional Butene based LLDPE.

The distribution of PE cables in Western Europe in 2002 as described in a recent conference in Germany was:

Type of PE
%
PEX
42
MD/HD
20
LSFOH
15
LDPE
13
LLDPE
7
Cellular PE
3
Total PE
100

In addition to the higher growth rates of PE, some shift will also be seen towards Thermo Plastic Elastomeric Cables in the next few years. Though PVC is expected to be the dominant player, its share may go down marginally in the next 5 years

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