Styrenic polymers have been growing at
a lower pace compared to the other commodity polymers like Polyolefins
and PVC and have been replaced by PP in many applications. This could
possibly be because of comparatively higher price due to higher costs
of basic feedstocks like Benzene, Butadiene and Acrylonitrile. In
fact, the total consumption of Styrenic polymers scales to just about
17 million tonnes in 2001, compared to 85 million tonnes of Polyolefins
and about 25 million tonnes of PVC. Styrenics have overall been found
to grow at about 3-4%, compared to about 5% of Polyolefins. PVC, despite
the increasing pressures from the green lobby, has been able to grow
at slightly higher rate compared to Styrenics.
The total consumption of Styrenic Polymer in 2001
compared to 1999 is lower mainly due to weaker demand. While the
figure of actual consumption in 2001 varies according to the research
studies, the average consumption is about 16.5-17 million tonnes.
The consumption can be divided as:
Types |
Million Tonnes |
(%) |
Solid PS |
10 |
59 |
Expandable PS |
2 |
12 |
Copolymers / Terpolymers |
4.5 |
26 |
Modified PS |
0.5 |
3 |
Total |
17 |
100 |
Phillip Townsend Associates, a well-known US consulting
organization, has recently carried out a very interesting study
on the speciality Styrenic products. The study focuses on 7 types
of copolymers/terpolymers and 4 types of modified products. In total
these 11 products account for about 1.4 million tonnes and constitute
about 8-8.5% of the total Styrenic business in volumes.
According to the Townsend report, 7 specialty copolymers/terpolymers
account for 950 KT, while 4 modified products constitute about 450
KT.
K-resins type high styrene-butadiene copolymers
with toughness and clarity have a consumption of 225 KT in 2001.
They are also expected to grow at 7% in the next 5 years. In fact,
there have been quite some investments in the building up of additional
capacity of these types of Styrene-Butadiene copolymers in the last
few years. Some other copolymers like MBS and transparent ABS, used
to impart impact modification, have been growing quite well despite
supply from very few manufacturers globally.
Syndiotactic Polystyene manufactured with single
site catalyst system by Dow at their 35 KT initial capacity BSL
plant in Germany shows a bright growth potential. This could mainly
be due to the fact that it can replace some of the conventional
ETP and provide an advantage of avoiding preheating that is essential
in processing of ETP. The lower specific gravity also offers cost
benefit. Phillip Townsend estimates a 12% growth for this type of
modified Styrenic product. Dow, the supplier of 'Questra' - the
syndiotechtic PS is confident to double the 35KT capacity very soon.
Flame retardant or ignition resistant HIPS formulated
product have found an increasing usage in several consumer electronics
such as TV cabinets and many other electronic devices. Many Polystyrene
producers have started compounding activities for such modified
products to achieve better value addition. There are, of course,
many independent merchant compounders who also participate in the
business of formulated modified Polystyrene products.
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