While it is very difficult
to judge the global requirement of the use of
fillers in polymer, a recent study surmised that
it could be about 15 million tons, constituting
almost 5% of the total demand of polymeric materials.
Elastomers account for about 50% of the demand
and plastics account for 33%. The remaining 17%
would be used in thermosets. Europe and NAFTA
regions account for 7.5 million tons - half of
the total global requirement.
Carbon black and calcium carbonate account for
majority of the fillers. The high performance
fillers market is less than 1 million tons - less
than 6% of the total demand.
In fillers for thermoplastics, PVC and polypropylene
(PP) continue to dominate the market. About 50%
of the fillers used in thermoplastics go into
PVC and 25% into PP. The most widely used filler
remains natural calcium carbonate.
However,
one of the fastest growing areas, particularly
in the United States, is the use of wood fiber
composites based on PVC and polyolefins.
Flame
retardant fillers, such as aluminum hydroxide
are also increasingly important, particularly
in cable applications.
Other trends include the growing use of filler
surface treatment methods, with fatty acids being
the most prevalent. There is also increasing use
of functionalized polymers, such as maleinized
polypropylene. Another high performance filler
that is growing exceptionally well is nano filler
particularly nano clay and nano carbon tubes.
It is estimated that the filler usage is increasing
because of cost consideration. However, quality
enhancement of the finished products would exert
pressures on their demand, leading to an increasing
growth of high performance fillers.
(Based on research paper
by Prof. Roger Rothon at the recent conference
on High performance Fillers held at Cologne, Germany)
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