| In the opening scene of 'The Graduate', Benjamin Braddock 
							  (played by a young Dustin Hoffman) is awkwardly working an affluent 
							  Southern California crowd at a graduation party arranged for him 
							  by his parents when a family friend offers one of the century's 
							  most famous pieces of cinematic advice: "I just want to say one 
							  word to you. Just one word: Plastics." 
 Millions of moviegoers winked and smiled. The scene, neatly captured 
							  their own late-'60s ambivalence toward the ever more synthetic landscape 
							  of their times. They loved their cheap, easy-to-clean Formica countertops, 
							  but envied and longed for the authentic touch and timelessness of 
							  marble and wood. The chord struck by that line in 'The Graduate' 
							  underscored how much had happened in the six decades since the summer 
							  of 1907, when Leo Hendrik Baekeland made the laboratory breakthrough 
							  that would change the stuff our world is made of.
 
 A Belgian-born chemist-entrepreneur, Baekeland had a knack for spotting 
							  profitable opportunities. He scored his first success in the 1890s 
							  with his invention of Velox, an improved photographic paper that 
							  freed photographers from having to use sunlight for developing images. 
							  With Velox, they could rely on artificial light, which at the time 
							  usually meant gaslight but soon came to mean electric. It was a 
							  far more dependable and convenient way to work. In 1899 George Eastman, 
							  whose cameras and developing services would make photography a household 
							  activity, bought full rights to Velox for the then astonishing sum 
							  of $1 million.
 
 With that windfall, Baekeland, his wife Celine (known as "Bonbon") 
							  and two children moved to Snug Rock, a palatial estate north of 
							  Yonkers, N.Y., overlooking the Hudson River. There, in a barn he 
							  converted into a lab, he began foraging for his next big hit. It 
							  wasn't long before the burgeoning electrical industry seemed to 
							  say just one word to him: insulators.
 
 The initial tease for Baekeland, "Doc Baekeland" to many, was the 
							  rising cost of shellac. For centuries, the resinous secretions that 
							  Laccifer lacca beetles deposited on trees had provided a cottage 
							  industry in southern Asia, where peasants heated and filtered it 
							  to produce a varnish for coating and preserving wood products. Shellac 
							  also happened to be an effective electrical insulator. Early electrical 
							  workers used it as a coating to insulate coils, and molded it into 
							  stand-alone insulators by pressing together layers of shellac-impregnated 
							  paper. When electrification began in earnest in the first years 
							  of the century, demand for shellac soon outstripped supply. Baekeland 
							  recognized a killer ap when he saw one. If only he could come up 
							  with a synthetic substitute for shellac. Others nearly beat him 
							  to it.
 
  As early as 1872, German chemist Adolf von Baeyer was investigating 
							  the recalcitrant residue that gathered in the bottom of glassware 
							  that had been host to reactions between phenol (a turpentine-like 
							  solvent distilled from coal tar, which the gas-lighting industry 
							  produced in bulk) and formaldehyde (an embalming fluid distilled 
							  from wood alcohol). Von Baeyer set his sights on new synthetic dyes, 
							  however, not insulators. To him, the ugly, insoluble gunk in his 
							  glassware was a sign of a dead end. 
 To Baekeland and others aiming to find commercial opportunities 
							  in the nascent electrical industry, that gunk was a signpost pointing 
							  toward something great. The challenge for Baekeland and his rivals 
							  was to find some set of conditions--some slippery ratio of ingredients 
							  and heat and pressure--that would yield a more workable, shellac-like 
							  substance. Ideally it would be something that would dissolve in 
							  solvents to make insulating varnishes and yet be as moldable as 
							  rubber.
 
 Starting around 1904, Baekeland and an assistant began their search. 
							  Three years later, after filling laboratory books with page after 
							  page of failed experiments, Baekeland finally developed a material 
							  that he dubbed in his notebooks "Bakelite." The key turned out to 
							  be his "bakelizer," a heavy iron vessel that was part pressure cooker 
							  and part basement boiler. With it, he was able to control the formaldehyde-phenol 
							  reaction with more finesse than had anyone before him. Initial heating 
							  of the phenol and formaldehyde (in the presence of an acid or base 
							  to get the reaction going) produced a shellac-like liquid good for 
							  coating surfaces like a varnish. Further heating turned the liquid 
							  into a pasty, gummier goo. And when Baekeland put this stuff into 
							  the bakelizer, he was rewarded with a hard, translucent, infinitely 
							  moldable substance. In a word: Plastic.
 
 He filed patent applications and soon began leaking word of his 
							  invention to other chemists. In 1909 Baekeland unveiled the world's 
							  first fully synthetic plastic at a meeting of the New York chapter 
							  of the American Chemical Society. Would be customers discovered 
							  it could be fashioned into molded insulation, valve parts, pipe 
							  stems, billiard balls, knobs, buttons, knife handles and all types 
							  of items.
 
 It was 20th century alchemy. From something as vile as coal tar 
							  came a remarkably versatile substance. It wasn't the first plastic, 
							  however. Celluloid had been commercially available for decades as 
							  a substitute for tortoise-shell, horn, bone and other materials. 
							  But celluloid, which had developed a reputation as a cheap mimic 
							  of better traditional materials, was derived from chemically treated 
							  cotton and other cellulose-containing vegetable matter. Bakelite 
							  was lab-made through and through. It was 100% synthetic.
 
 Baekeland founded the General Bakelite Corp. to both make and license 
							  the manufacture of Bakelite. Competitors soon marketed knockoffs, 
							  most notably Redmanol and Condensite, which Thomas Edison used in 
							  a failed attempt to dominate the nascent recording industry with 
							  'unbreakable' phonograph disks. The presence of inauthentic Bakelite 
							  out there led to an early 20th century version of the 'Intel Inside' 
							  logo. Items made with the real thing carried a 'tag of genuineness' 
							  bearing the Bakelite name. Following drawn-out patent wars, Baekeland 
							  negotiated a merger with his rivals that put him at the helm of 
							  a veritable Bakelite empire.
 
 Bakelite became so visible in so many places that the company advertised 
							  it as 'the material of a thousand uses'. It became the stuff of 
							  everything from cigar holders and rosary beads to radio housings, 
							  distributor caps and telephone casings. A 1924 TIME cover story 
							  on Baekeland reported that those familiar with Bakelite's potential 
							  'claim that in a few years it will be embodied in every mechanical 
							  facility of modern civilization'. In truth, Bakelite, whose more 
							  chemically formal name is polyoxybenzylmethylenglycolanhydride, 
							  was just a harbinger of the age of plastics. Since Bakelite's heyday, 
							  researchers have churned out a polysyllabic catalog of plastics: 
							  polymethylmethacrylate (Plexiglas), polyesters, polyethylene, polyvinyl 
							  chloride (PVC, a.k.a. vinyl), polyhexamethylene adipamide (the original 
							  nylon polymer), polytetraperfluoroethylene (Teflon), polyurethane, 
							  poly- this, poly-that. In 1945, a year after Baekeland died, annual 
							  plastic production in the U.S. reached more than 400,000 tons. In 
							  1979, 12 years after 'The Graduate', the annual volume of plastic 
							  manufactured overtook that of steel, the symbol of the Industrial 
							  Revolution. Last year nearly 47 million tons of plastic were produced.
 
 Today plastic is nearly everywhere, from the fillings in our teeth 
							  to the chips in our computers (researchers are developing flexible 
							  transistors made of plastic instead of silicon so they can make 
							  marvels such as a flat-panel television screen that will roll like 
							  a scroll up your living-room wall). Plastic may not be as vilified 
							  now as it was in 1967, but it's still a stuff that people love and 
							  hate. Every time a grocery clerk asks "Paper or plastic?", the great 
							  debate between old and new, natural and synthetic, biodegradable 
							  and not, silently unfolds in a shopper's breast in the instant it 
							  takes to decide on the answer.
 (Source:TIME Magazine)
 |