Polymers :With this background and depending
on the feed stock used, we could logically divide
the polymer producers in the following broad
categories:
 |
Those who depend
on supplies of ethylene and propylene from
other merchant producers.
With the current capacity limitations in
ethylene and its high prices, these producers
will be forced to operate at minimal or
unviable margins, inspite of the high polymer
prices. There are forty such plants in the
Asia-Pacific region alone. It would not
be surprising to find some of these plants
shut temporarily, further aggravating the
supply situation. |
 |
U.S. and European polymer
producers who rely on gas or naphta for
their feed-stock will probably have a little
more comfort in their operating margins.
|
 |
Polymer producers with integrated
crude oil refining capacities.
We have seen their margins and profitability
on the rise in the present situation. There
is a large section of Processors who believe
that protection through 20% import tariff
on Polymers, extended to local producers
is no longer necessary. India is a net exporter
of Polymers. Exports have grown last year
by 28% and are valued at US $ 505 million.
(approx 730,000 tons). |
 |
The Middle East producers
based on ethane gas. They are positioned
to reap rich rewards, and best placed to
expand capacities. |
The last cyclical down-turn in polymers lasted
around four years to mid-2003. With demand growth
exceeding the growth in supplies, the production
from the following new capacities has been largely
absorbed:
Company |
Location |
Capacities (MT/YEAR) |
|
Ethylene |
PP |
PE |
Swing(HD/LLD) |
Exxon-Mobil |
Singapore |
800000 |
315000 |
-- |
480000 |
Chevron Phillips |
Qatar |
500000 |
-- |
450000 |
-- |
Borealis (Borouge) |
Abu Dhabi |
600000 |
|
453000Expansion to 580,000 mta by 2005) |
|
Petrochemya |
Saudi Arabia |
|
|
800000 |
|
The growth in the Asia- Pacific region for polymers
has been higher than the global average as shown
by the following figures :
|
CARG -1998 -2003 |
ESTIM CARG2003 - 2008 |
Asia Pacific |
8.3% |
7.2% |
Global |
4.7% |
6.7% |
In China for example, the growth has been very
strong, over 18% for all polymers upto 2000-2001.
During the next decade the growth in Polymers
forecast for India & China is at 14% and
9% per year respectively. China's growth of
9% must be viewed in relation to their consumption
of over 20 million MT versus India's at 4.2
million MT.
Chinese Government's policies, favour the use
of plastics over conventional materials on grounds
of environmental factors, more specifically "life-cycle
analysis"
 |
plastic pallets
in place of wooden pallets. |
 |
pvc window sections in place
of wood. |
 |
Plastic piping for floor
heating systems |
Such policies provide the impetus to wider
use and growth.
The global polymer industry is six decades
old. Over the last decade - 1992 to 2002 - it
grew at a CARG of 5.3%, to 136 million tonnes.
LLDPE and PP registered the highest growth rates
at CARG of 9.9% and 8.4% respectively.
In comparison the growth in consumption of
polymers, last year, in India was 12%, However
the overall consumption in India at approximately
4.2 million tonnes, is under 3% of global consumption.
India's per capita consumption remains the lowest
in the World at around 4 kgs. per year. In comparison
the average per capita consumption for ASEAN
countries is 17 kgs, with China at 20 kgs against
the world average of 25 kgs; the highest being
USA at over 100 kgs.
Around 13 million tonnes of additional Polyethylene
capacity is expected to be installed and running
between 2005 and 2008, of which over 70% will
be in the Middle East and Asia-Pacific region.
Additional plant capacities, in China, Saudi
and Iran which are expected to be on-stream
by 2006-07 are provided in a separate Annexure.
This list is by no means complete.
The demand for Polymers is expected to remain
ahead of the supply, till atleast 2006 in view
of the strong growth potential in the Asia-Pacific
Region. Polymer plants will generally operate
at or near their peak levels of 90-93% of rated
capacity. Estimates of demand-supply indicate
that pressures on supply and prices may ease
after 2006.
A reliable source predicts however that a "price
correction" in October - November 2004,
is possible, after the peak Christmas season
export orders executed by China get over.
THE CHALLENGE AHEAD:
It is clear from various reports that three factors
have contributed to the current price levels of
crude, (which are today at twice the levels prevailing
in Dec. 2001):
 |
You can have
virtually tailor-made properties to suit
a specific application. |
 |
Provide a "high strength
to weight ratio" as compared to conventional
materials; which is to say, that for comparable
performance plastic products will always
be lighter than conventional materials. |
 |
"Life cycle analysis"
reveals, that plastic products save significant
amounts of energy and water resources and
emit significantly lower quantum of "green-house"
gases to the atmosphere, in comparison with
products made from conventional materials. |
Plastic products, therefore have a very positive
role in "sustainable development".
|